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Milling is the process of machining using rotary cutters to remove material [ 1 ] by advancing a cutter into a workpiece. This may be done by varying directions [ 2 ] on one or several axes, cutter head speed, and pressure. [ 3 ] Milling covers a wide variety of different operations and machines, on scales from small individual parts to large ...
Milling cutter. Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
End mill. An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. They can have several end configurations: round (ball), tapered, or straight are a few popular types. They are most commonly used in "milling machines" that move a piece of material against the end mill to remove chips of the material to ...
Multiaxis machining. A 5-axis water jet cutter and a part manufactured with it. Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting.
Photochemical machining. Photochemical machining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components using a photoresist and etchants to corrosively machine away selected areas. This process emerged in the 1960s as an offshoot of the printed circuit board industry.
Boring (manufacturing) A part's-eye view of a boring bar. Hole types: Blind hole (left), through hole (middle), interrupted hole (right). In machining, boring is the process of enlarging a hole that has already been drilled (or cast) by means of a single-point cutting tool (or of a boring head containing several such tools), such as in boring a ...
Arbor milling. Arbor milling is a cutting process which removes material via a multi-toothed cutter. An arbor mill is a type of milling machine characterized by its ability to rapidly remove material from a variety of materials. This milling process is not only rapid but also versatile.
A counterbore in a metal plate. In machining, a counterbore (symbol: ⌴) is a cylindrical flat-bottomed hole that enlarges another coaxial hole, or the tool used to create that feature. A counterbore hole is typically used when a fastener, such as a socket head cap screw or fillister head screw, is required to sit flush with or below the level ...
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