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The compounds are usually wax-based and can be applied by aerosol can, brush, low pressure pump up spray, or compressor fed spray gun. An alternative for sills/rocker panels is to block drain holes and simply fill them up with wax and then drain most of it out (the excess can be stored and reused), leaving a complete coating inside.
After a surface has been abrasion blasted and/or machined a thin layer of molybdenum, nickel-chromium alloys or nickel aluminide can be spayed before the final detonation spray coating to improve the bond strength. This is known as a bond coating. Bond coatings are often used when spray coating materials of ceramic composites are being applied.
Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates to improve corrosion resistance or lubrication or as a foundation for subsequent coatings or painting. [1] [2] [3] It is one of the most common types of conversion coating.
Black oxide provides minimal protection against corrosion, unless also treated with a water-displacing oil to reduce wetting and galvanic action. In colloquial use, thin coatings of black oxide are often termed "gun bluing", while heavier coatings are termed "black oxide". Both refer to the same chemical process for providing true gun bluing. [1]
Conformal coating spray booth. Spray coating can be completed with a spray aerosol or spray gun and is suitable for low- and medium-volume processing. The coating application may be limited due to 3D effects. The masking requirements have less penetration. This method can be used in spray booths for medium-scale production. [5]
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Spray painting is a painting technique in which a device sprays coating material (paint, ink, varnish, etc.) through the air onto a surface. The most common types employ compressed gas—usually air —to atomize and direct the paint particles.
Application of the coatings is inexpensive and environmentally friendly. [1] Abradable coatings are made up of materials that will abrade, or wear off, when they rub against a mating surface. The coating acts as a sacrificial layer when it comes in contact with another surface so that the base material underneath is protected and remains unharmed.
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