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6082 aluminium alloy is an alloy in the wrought aluminium-magnesium-silicon family (6000 or 6xxx series). It is one of the more popular alloys in its series (alongside alloys 6005, 6061, and 6063), although it is not strongly featured in ASTM (North American) standards.
The aluminium-copper alloys have high strength, but are generally less corrosion resistant and harder to weld than other types of aluminium alloys. To compensate for the lower corrosion resistance, 2219 aluminium can be clad in a commercially pure alloy such as 1050 or painted.
For deep draw and complex shapes, and for the avoidance of spring-back, an aluminium hot stamping process (Hot Form Quench) can be used, which forms a blank at a elevated temperature (~ 550 C) in a cooled die, leaving a part in W-temper condition before artificial aging to the T6 full strength state.
7068 alloy is a 7000 series aluminium-zinc alloy registered with the US Aluminium Association and produced to AMS 4331 (chemical composition and mechanical properties) and AMS 2772 (heat treatment). 7068 alloy ‘A’ and ‘B’ tensile data and fatigue properties have been ratified for inclusion in MIL Handbook 5 / MMPDS.
Unhardened 5086 has a yield strength of 120 MPa (17 ksi) and ultimate tensile strength of 260 MPa (38 ksi) from −28 to 100 °C (−18 to 212 °F). At cryogenic temperatures it is slightly stronger: at −196 °C (−321 °F), yield of 130 MPa (19 ksi) and ultimate tensile strength of 380 MPa (55 ksi); above 100 °C (212 °F) its strength is reduced.
T5 temper 6063 has an ultimate tensile strength of at least 140 MPa (20,000 psi) in thicknesses up to 13 millimetres (0.5 in), and 130 MPa (19,000 psi) from 13 mm (0.5 in) thick, and yield strength of at least 97 MPa (14,000 psi) up to 13 millimetres (0.5 in) and 90 MPa (13,000 psi) from13 to 25 mm (0.5 to 1 in).
Some of the important characteristics of materials are : strength, durability, flexibility, weight, resistance to heat and corrosion, ability to cast, welded or hardened, machinability, electrical conductivity, etc. [3] In contemporary design, sustainability is a key consideration in material selection. [4]
Alloy 5083 retains exceptional strength after welding. It has the highest strength of the non-heat treatable alloys with an Ultimate Tensile Strength of 317 MPa or 46000 psi and a Tensile Yield Strength of 228 MPa or 33000 psi. It is not recommended for use in temperatures in excess of 65 °C. [2]