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Nichrome (also known as NiCr, nickel-chromium or chromium-nickel) is a family of alloys of nickel and chromium (and occasionally iron [1]) commonly used as resistance wire, heating elements in devices like toasters, electrical kettles and space heaters, in some dental restorations (fillings) and in a few other applications.
Wire drawing concept. The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; the wire is then pulled through the die. As the wire is pulled through the die, its volume remains the same, so as the diameter decreases ...
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temperatures, up to 1,400 °C (2,550 °F). When used as a heating element, resistance wire is usually wound into coils.
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Chromel is made from nickel and chrome and it is also known as nichrome. This wire was then coiled into a spiral and wrapped around a ceramic body. When heated to high temperatures it forms a protective layer of chromium oxide which protects the wire from burning and corrosion, and causes the element to glow. [5]
The Gmelin rare earths handbook lists 1522 °C and 1550 °C as two melting points given in the literature, the most recent reference [Handbook on the chemistry and physics of rare earths, vol.12 (1989)] is given with 1529 °C.
However the Gemini 9 mission was to test the use of the Astronaut Maneuvering Unit, a free-flying 'rocket pack'. To protect against the hot exhaust of its hydrogen peroxide engine, Gene Cernan 's suit was given additional protection with an over-trouser layer of Chromel-R.
Usually a thin nichrome wire is used. Some applications also use platinum-silver alloy; other bridgewire materials in use are platinum, gold, silver, tungsten, etc. Care has to be taken when selecting the material as it is in direct contact with the pyrotechnic composition and should not undergo corrosion in such conditions.