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The series number is the opening diameter of the tapered receptacle, in millimetres. ER collets collapse to hold parts up to 1 mm smaller than the nominal collet internal size in most of the series (up to 2 mm smaller in ER-50, and 0.5 mm in smaller sizes) and are available in 1 mm or 0.5 mm steps.
The R8 system is commonly used with collets ranging in size from 1 ⁄ 8 ″ to 3 ⁄ 4 ″ in diameter or tool holders with the same or slightly larger diameters. The collets or tool holders are placed directly into the spindle and the drawbar is tightened into the top of the collet or tool holder from above the spindle.
For both of these rules of thumb (85%/90% and major minus pitch), the tap drill size yielded is not necessarily the only possible one, but it is a good one for general use. The 85% and 90% rules works best in the range of 1 ⁄ 4 –1 in (6.4–25.4 mm), the sizes most important on many shop floors. Some sizes outside that range have different ...
Typically collets offer higher levels of precision and accuracy than self-centering chucks, and have a shorter setting up time than independent-jaw chucks. The penalty is that most collets can only accommodate a single size of workpiece. An exception is the ER collet which typically has a working range of 1 mm (about 0.04 in).
From 1.0 through 2.95 mm, sizes are defined as follows, where N is an integer from 10 through 29: N · 0.1 mm; N · 0.1 + 0.05 mm; From 3.0 through 13.9 mm, sizes are defined as follows, where N is an integer from 30 through 139: N · 0.1 mm; From 14.0 through 25.0 mm, sizes are defined as follows, where M is an integer from 14 through 25: M ...
The whole of the drill bit, shaft and shank, is usually of the same diameter. It is held usually in a three-jaw drill chuck. Bits of diameter too small to grip firmly can have straight shanks of larger diameter than the drill, which can be held firmly in a standard size collet or chuck. Large drill bits can have straight shanks narrower than ...
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