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Vertical broaching machines can be designed for push broaching, pull-down broaching, pull-up broaching, or surface broaching. Push broaching machines are similar to an arbor press with a guided ram; typical capacities are 5 to 50 tons. The two ram pull-down machine is the most common type of broaching machine.
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Broaching can refer to two operations, linear broaching, where a multi toothed tool is pressed through a hole to cut a desired shape (e.g. a spline, square, or hex shape) or along a surface by taking increasingly larger cuts by the increasing sized teeth of the broach; or rotary broaching, where a drafted tool is rotated in a special toolholder ...
Broaching can also be used to produce gear teeth and is particularly applicable to internal teeth. The process is rapid and produces fine surface finish with high dimensional accuracy. However, because broaches are expensive and a separate broach is required for each size of gear, this method is suitable mainly for high-quality production.
Some machines will cut to a depth on the Y axis and index the rotary table automatically. The largest gears are produced on these machines. Other operations such as broaching work particularly well for cutting teeth on the inside. The downside to this is that it is expensive and different broach sticks are required to make different sized gears.
A gear shaper is a machine tool for cutting the teeth of internal or external gears, it is a specialised application of the more general shaper machine. The name shaper relates to the fact that the cutter engages the part on the forward stroke and pulls away from the part on the return stroke, just like the clapper box on a planer shaper.
Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets using a hobbing machine, a specialized milling machine. The teeth or splines of the gear are progressively cut into the material (such as a flat, cylindrical piece of metal or thermoset plastic) by a series of cuts made by a cutting tool called a hob .
Chucking reamers, or machine reamers, are the most common type of reamer used in lathes, drill presses, and screw machines that provide a smooth finish to the hole. They come in a variety of flutes and cuts (e.g. right hand cut, left hand spiral, straight flute) as well as different shank types.
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