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Direct reduction is the fraction of iron oxide reduction that occurs in a blast furnace due to the presence of coke carbon, while the remainder - indirect reduction - consists mainly of carbon monoxide from coke combustion. It should also be noted that many non-ferrous oxides are reduced by this type of reaction in a blast furnace.
For instance, in a high temperature reducing environment, such as that created for the reduction of iron oxide in a blast furnace or the preparation of carburizing atmospheres, [5] carbon monoxide is the stable oxide of carbon. When a gas rich in CO is cooled to the point where the activity of carbon exceeds one, the Boudouard reaction can take ...
Plants for the production of pre-reduced iron ore are known as direct reduction plants. The principle involves exposing iron ore to the reducing action of a high-temperature gas (around 1000 °C). This gas is composed of carbon monoxide and dihydrogen, the proportions of which depend on the production process.
The oxides, in turn, are smelted into the metal. Carbon monoxide was (and is) the reducing agent of choice for smelting. It is easily produced during the heating process, and as a gas comes into intimate contact with the ore. In the Old World, humans learned to smelt metals in prehistoric times, more than 8000 years ago. The discovery and use ...
The blast furnace process is a typical example of a process of reduction of metal from ore with carbon monoxide. Likewise, blast furnace gas collected at the top of blast furnace, still contains some 10% to 30% of carbon monoxide, and is used as fuel on Cowper stoves and on Siemens-Martin furnaces on open hearth steelmaking.
Blast furnace gas (BFG) [1] is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value , about 3.5 MJ/m 3 (93 BTU /cu.ft), [ 2 ] because it consists of about 51 vol% nitrogen and 22 vol% carbon dioxide , which are not flammable.
2, and coke (impure carbon) to produce P 4. The chemical equation for this process when starting with fluoroapatite, a common phosphate mineral, is: 4 Ca 5 (PO 4) 3 F + 18 SiO 2 + 30 C → 3 P 4 + 30 CO + 18 CaSiO 3 + 2 CaF 2. Of historic interest is the Leblanc process. A key step in this process is the reduction of sodium sulfate with coal: [3]
Bloomery type furnaces typically produced a range of iron products from very low-carbon iron to steel containing around 0.2–1.5% carbon. The master smith had to select pieces of low-carbon iron, carburize them, and pattern-weld them together to make steel sheets. Even when applied to a noncarburized bloom, this pound, fold, and weld process ...