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6061 is an alloy used in the production of extrusions—long constant–cross-section structural shapes produced by pushing metal through a shaped die. Cold and Hot Stamping. 6061 sheet in the T4 condition can be formed with limited ductility in the cold state.
Most hot extrusions are done on horizontal hydraulic presses that range from 230 to 11,000 metric tons (250 to 12,130 short tons). Pressures range from 30 to 700 MPa (4,400 to 101,500 psi), therefore lubrication is required, which can be oil or graphite for lower temperature extrusions, or glass powder for higher temperature extrusions.
Examples of T-slotted profiles 1964 patent demonstrating early use of extruded T-slot members. Cross-section of 80/20 T-slotted profiles, 10 and 15 series A bicycle trailer for bike-trekking with three Euroboxes and aluminium profile framing
T1 temper 6063 has an ultimate tensile strength of at least 120 MPa (17,000 psi) in thicknesses up to 12.7 mm (0.5 in), and 110 MPa (16,000 psi) from 13 to 25 mm (0.5 to 1 in) thick, and yield strength of at least 62 MPa (9,000 psi) in thickness up to 13 millimetres (0.5 in) and 55 MPa (8,000 psi) from 13 mm (0.5 in) thick.
Extrusions are particularly important in this regard, owing to the ease with which aluminium alloys, particularly the Al-Mg-Si series, can be extruded to form complex profiles. In general, stiffer and lighter designs can be achieved with aluminium alloy than is feasible with steels.
7055: High-Strength Plate and Extrusion Alloy Microstructure characterization of 7055-T6, 6061-T6511 and 7A52-T6 Al alloys subjected to ballistic impact against heavy tungsten alloy projectile Grain size prediction and investigation of 7055 aluminum alloy inoculated by Al–5Ti–1B master alloy,Journal of Alloys and Compounds - X-MOL
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