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It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used.
A transformer-style welding power supply converts the moderate voltage and moderate current electricity from the utility mains (typically 230 or 115 VAC) into a high current and low voltage supply, typically between 17 and 45 (open-circuit) volts and 55 to 590 amperes. A rectifier converts the AC into DC on more expensive machines.
SAW strip-cladding utilizes a flat strip electrode (e.g. 60 mm wide x 0.5 mm thick). DC or AC power can be used, and combinations of DC and AC are common on multiple electrode systems. Constant voltage welding power supplies are most commonly used; however, constant current systems in combination with a voltage sensing wire-feeder are available.
Welding a handle onto a pitcher can usually be done with relative ease. However, when welding a tube to another tube, a combination of blowing and suction, and pressing and pulling is used to ensure a good seal, to shape the glass, and to keep the surface tension from closing the tube in on itself. Sometimes a filler rod may be used, but ...
Iron rods work well for direct-current (DC) welding but it is difficult to use them at frequencies much higher than 60 Hz. At a few kilohertz, an iron welding rod would glow red hot as current flows through the greatly increased AC resistance resulting from skin effect, with relatively little power remaining for the arc itself.
The abbreviations AC and DC are often used to mean simply alternating and direct, respectively, as when they modify current or voltage. [ 1 ] [ 2 ] The usual waveform of alternating current in most electric power circuits is a sine wave , whose positive half-period corresponds with positive direction of the current and vice versa (the full ...
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