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The most common example of roasting is the oxidation of metal sulfide ores. The metal sulfide is heated in the presence of air to a temperature that allows the oxygen in the air to react with the sulfide to form sulfur dioxide gas and solid metal oxide. The solid product from roasting is often called "calcine".
Cementation is the conversion of the metal ion to the metal by a redox reaction. A typical application involves addition of scrap iron to a solution of copper ions. Iron dissolves and copper metal is deposited. Solvent Extraction; Ion exchange; Gas reduction. Treating a solution of nickel and ammonia with hydrogen affords nickel metal as its ...
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...
Smelting involves more than just melting the metal out of its ore. Most ores are the chemical compound of the metal and other elements, such as oxygen (as an oxide), sulfur (as a sulfide), or carbon and oxygen together (as a carbonate). To extract the metal, workers must make these compounds undergo a chemical reaction.
Leaching is done in long pressure vessels which are cylindrical (horizontal or vertical) or of horizontal tube form known as autoclaves. A good example of the autoclave leach process can also be found in the metallurgy of zinc. It is best described by the following chemical reaction: [citation needed] 2 ZnS + O 2 + 2 H 2 SO 4 → 2 ZnSO 4 + 2 H ...
The order of reactivity, as shown by the vigour of the reaction with water or the speed at which the metal surface tarnishes in air, appears to be Cs > K > Na > Li > alkaline earth metals, i.e., alkali metals > alkaline earth metals, the same as the reverse order of the (gas-phase) ionization energies.
Sulfur (m.p. 115 °C) melts and flows into the middle tube. Water pressure alone is unable to force the sulfur into the surface due to the molten sulfur's greater density, so hot air is introduced via the innermost tube to froth the sulfur, making it less dense, and pushing it to the surface. [1] The sulfur obtained can be very pure (99.7 - 99.8%).
The resulting porous metallic titanium sponge is purified by leaching or vacuum distillation.The sponge is crushed, and pressed before it is melted in a consumable carbon electrode vacuum arc furnace, "backfilled with pure gettered argon of a pressure high enough to avoid a glow discharge". [4]