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Blast furnaces differ from bloomeries and reverberatory furnaces in that in a blast furnace, flue gas is in direct contact with the ore and iron, allowing carbon monoxide to diffuse into the ore and reduce the iron oxide. The blast furnace operates as a countercurrent exchange process whereas a bloomery does not.
Most often, the power is conveyed by a roller chain, known as the drive chain or transmission chain, [1] passing over a sprocket, with the teeth of the gear meshing with the holes in the links of the chain. The gear is turned, and this pulls the chain putting mechanical force into the system.
Molten pig iron (sometimes referred to as "hot metal") from a blast furnace is poured into a large refractory-lined container called a ladle. The metal in the ladle is sent directly for basic oxygen steelmaking or to a pretreatment stage where sulfur, silicon, and phosphorus are removed before charging the hot metal into the converter.
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
Roller chain and sprocket The sketch of roller chain, Leonardo da Vinci, Codex Atlanticus. Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles.
Another advantage is the elimination of undesirable elements: the chain agglomeration process eliminates 80-95% of the sulfur present in the ore and its additives. [2] It's also a way of getting rid of zinc, the element that "poisons" blast furnaces, as its vaporization temperature of 907°C corresponds to that of a well-conducted roast.
As blast furnaces re-equipped after World War II, the favoured power source was either the diesel engine or the electric motor. These both had a rotary output, which worked well with contemporary developments in centrifugal fans capable of handling the huge volumes of air. Although the reciprocating steam blowing engine continued where it was ...
A third blast furnace, capable of producing 438,000 tons of pig iron annually, which was blown in on June 2, 1953. 90 more coke ovens, half of them already in operation when the new blast furnace was started. A 9th open hearth furnace, with an annual capacity of 156,000 tons. Extending the large strip mill by 2 stands (for a total of 6).