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In the first step there is a resin solvent mixture which is partially cured so it will not redissolve in a second coating of the same mixture. The same resin mixture is subsequently given to the covered fiberglass with moderately cured resin in the second step. This second glaze which covers the first fills in the empty spaces between the fibers.
The gelcoat (a smooth, hard polyester resin coating) is applied to the mould surface and is given time to cure before re-applying. Usually two coats of gelcoat are used. The barrier coat is applied to avoid fibre print and a rough surface through the gel coat. The barrier coat is cured in an oven and left to cool to room temperature.
A suitable resin for combining the fiberglass with a plastic to produce a composite material was developed in 1936 by DuPont. The first ancestor of modern polyester resins is Cyanamid's resin of 1942. Peroxide curing systems were used by then. [6] With the combination of fiberglass and resin the gas content of the material was replaced by plastic.
Lamination is also used in sculpture using wood or resin. An example of an artist who used lamination in his work is the American Floyd Shaman . Laminates can be used to add properties to a surface, usually printed paper, that would not have them otherwise, such as with the use of lamination paper.
The fiberglass used will typically be identical to that which will be used in the final product. In the laying-up process, a layer of fiberglass mat is applied, and resin is applied over it. A special roller is then used to remove air bubbles. Air bubbles, if left in the curing resin, would significantly reduce the strength of the finished mold.
Used when a fast-curing, tough, hard finish is desired, such as for kitchen cabinets and office furniture. Comes in two parts: a resin and an acid catalyst. The first is a blend of an amino resin and an alkyd. The acid catalyst is added right before application in a set ratio determined by the manufacturer. Most produce minimal yellowing.
Dry fibres are "wetted" with resin either by hand or the resin is injected into a closed mould. The part is then cured, leaving the matrix and fibres in the shape created by the mould. Heat and/or pressure are sometimes used to cure the resin and improve the quality of the final part. The different methods of forming are listed below.
This process is industrially used for applying coatings to metal fabricated products. It has been widely used to coat automobile bodies and parts, tractors and heavy equipment, electrical switch gear, appliances, metal furniture, beverage containers, fasteners, and many other industrial products.
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