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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Spot welding. Spot welding (or resistance spot welding[1]) is a type of electric resistance welding used to weld various sheet metal products, through a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current. The process uses two shaped copper alloy electrodes to concentrate welding ...
Automotive spot weld testing AWS D8.14: Automotive arc welding (aluminum) AWS D9.1: Sheet metal welding AWS D10.10: Heating practices for pipe and tube AWS D10.11: Root pass welding for pipe AWS D10.12: Pipe welding (mild steel) AWS D10.13: Tube brazing (copper) AWS D10.18: Pipe welding (stainless steel) AWS D11.2: Welding (cast iron) AWS D14.1
Friction stir welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material. [1][2] Heat is generated by friction between the rotating tool and the workpiece material, which leads to a softened region near the FSW tool. While the tool is traversed along the ...
Slab base weld nuts. Stud welding is a technique similar to flash welding where a fastener or specially formed nut is welded onto another metal part, typically a base metal or substrate. The fastener can take different forms, but typically fall under threaded, unthreaded, or tapped. The bolts may be automatically fed into the stud welder.
Typically one welded element is rotated relative to the other and to the forge (pressed down by axial force). The heating of the material is caused by friction work and creates a permanent connection. In this method, the materials to be welded can be the same, dissimilar, or composite [1] and non-metallic materials. The friction welding methods ...
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal (s), which heats the workpiece metal (s), causing them to fuse (melt and join).
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals, when cool, result in a binding of the metals. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt ...
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