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A common post-extrusion process for plastic sheet stock is thermoforming, where the sheet is heated until soft (plastic), and formed via a mold into a new shape. When vacuum is used, this is often described as vacuum forming. Orientation (i.e. ability/ available density of the sheet to be drawn to the mold which can vary in depths from 1 to 36 ...
Although single layer polycarbonate sheeting is more flexible than polycarbonate in twinwall configuration, it still retains significant advantages over alternative materials, including glass. A typical 6mm sheet has a density of 0.72 g/cm^2 [6] and a thermal insulation R value of 0.3 m^2°C/W, while allowing 80% of visible light pass through. [7]
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, and stamped to a specific shape in a 2-part mold. Or a vacuum can be used to pull the plastic sheet onto the mold in a simplified process known as vacuum forming. The excess material is trimmed off and recycled.
The toughest grades have the highest molecular mass, but are more difficult to process. Unlike most thermoplastics, polycarbonate can undergo large plastic deformations without cracking or breaking. As a result, it can be processed and formed at room temperature using sheet metal techniques, such as bending on a brake. Even for sharp angle ...
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
This allows for continuous processing of shapes such as sheets, films, pipes, rods, and other more complex profiles. This is a continuous process, allowing for constant production (assuming constant supply of polymer melt), as opposed to a sequential (non-constant) process such as injection molding.
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Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that permits it to be ...