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Many thread sizes have several possible tap drills, because they yield threads of varying thread depth between 50% and 100%. Usually thread depths of 60% to 75% are desired. People frequently use a chart such as this to determine the proper tap drill for a certain thread size or the proper tap for an existing hole.
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
Pipe Thread Form ANSI B1.20.3-1976 (R2013) Dryseal Pipe Threads (Inch) Pipe Thread Form ASME B1.20.7-1991 (R2013) Hose Coupling Screw Threads - Inch: Pipe Thread Form ASME B1.21M-1997 (R2013) Metric Screw Threads - MJ Profile: V Thread Form BS 84: Tables of BS Whitworth, BS Fine and BS Pipe Threads: V Thread Form (55°) 1 ⁄ 4 ″-20 BSW ISO ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
So a 1 / 2 in (12.7 mm) diameter drill will be able to drill a hole 4 + 1 / 2 in (114.3 mm) deep, since it is 9 times the diameter in length. A 1 / 8 in (3.175 mm) diameter drill can drill a hole 1 + 5 / 8 in (41.275 mm) deep, since it is 13 times the diameter in flute length. [3]
Nominal (thread) sizes range from 0.1875 to 0.375 in (4.763 to 9.525 mm) and lengths from 1.25 to 5 in (32 to 127 mm). Typically an installer uses a hammer drill to make a pilot hole for each concrete screw and a powered impact driver to drive the screw. The drill hole should be 1/2" longer than the depth penetration of the screw.
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