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Related processes are known that use molten NaCl to give chlorine and sodium metal or condensed hydrogen chloride to give hydrogen and chlorine. The process has a high energy consumption, for example around 2,500 kWh (9,000 MJ) of electricity per tonne of sodium hydroxide produced.
The Downs cell uses a carbon anode and an iron cathode.The electrolyte is sodium chloride that has been heated to the liquid state. Although solid sodium chloride is a poor conductor of electricity, when molten the sodium and chloride ions are mobilized, which become charge carriers and allow conduction of electric current.
The first type, shown on the right and left of the diagram, uses an electrolyte of sodium chloride solution, a graphite anode (A), and a mercury cathode (M). The other type of cell, shown in the center of the diagram, uses an electrolyte of sodium hydroxide solution, a mercury anode (M), and an iron cathode (D). The mercury electrode is common ...
The sodium–mercury amalgam flows to the center cell, where it reacts with water to produce sodium hydroxide and regenerate the mercury. Mercury cell electrolysis, also known as the Castner–Kellner process, was the first method used at the end of the nineteenth century to produce chlorine on an industrial scale.
Electrolysis of water produces hydrogen and oxygen in a ratio of 2 to 1 respectively. 2 H 2 O(l) → 2 H 2 (g) + O 2 (g) E° = +1.229 V. The energy efficiency of water electrolysis varies widely. The efficiency of an electrolyser is a measure of the enthalpy contained in the hydrogen (to undergo combustion with oxygen or some other later ...
A low voltage DC current is applied, electrolysis happens producing sodium hypochlorite and hydrogen gas (H 2). The solution travels to a tank that separates the hydrogen gas based on its low density. [1] Only water and sodium chloride are used. The simplified chemical reaction is: NaCl + H 2 O + energy → NaOCl + H 2 [citation needed]
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An example is the electrolysis of an aqueous sodium chloride solution—although oxygen should be produced at the anode based on its potential, bubble overpotential causes chlorine to be produced instead, which allows the easy industrial production of chlorine and sodium hydroxide by electrolysis.