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Induction heating is a non contact heating process which uses the principle of electromagnetism induction to produce heat in a work-piece. In this case thermal expansion is used in a mechanical application to fit parts over one another, e.g. a bushing can be fitted over a shaft by making its inner diameter slightly smaller than the diameter of the shaft, then heating it until it fits over the ...
Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an inductor that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold, silver, aluminum, or carbide.
A common method used in industry is the use of induction shrink fitting which refers to the use of induction heating technology to pre-heat metal components between 150ËšC and 300ËšC thereby causing them to expand and allow for the insertion or removal of another component.
Bar end heating is typically used where only a portion of the bar is to be forged. Typical applications of bar end heating are: Hot heading of bolts; Anti roll bars; Mining tools; Subject to the required throughput, handling systems can vary from simple two- or three-station pneumatic pusher systems to walking beams and conveyors.
However, quenching certain steel too fast can result in cracking, which is why high-tensile steels such as AISI 4140 should be quenched in oil, tool steels such as ISO 1.2767 or H13 hot work tool steel should be quenched in forced air, and low alloy or medium-tensile steels such as XK1320 or AISI 1040 should be quenched in brine.
An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. [ 1 ] [ 2 ] [ 3 ] Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel , copper , aluminum , and precious metals .
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