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An open single-cavity bullet mold and a closed two-cavity mold. A cast bullet is made by allowing molten metal to solidify in a mold.Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity.
Two bullet molds for lead casting. A hand mold is a simple mold used for low quantity work. It is used in the injection molding and printing industries. It is made by a hand injection molding machine. It is a simple machine which contains a barrel, handle, nozzle, mold and heaters.
Bullets in the 200 to 225 grain weight class would work best. Lyman and LEE Precision Inc. both offer cast bullet molds in this caliber. Corbins offers swaging dies for their bullet swaging-presses to make various bullets from raw materials. Reloadable cartridge cases can be produced by resizing 7.62×54mmR Mosin–Nagant Russian brass. This ...
Hand-cast bullets allow the shooter to optimize the alloy for strength and expansion at the higher velocities generated by the Marlin over the traditional .44 caliber bullets. There are several commercial molds available for the hand-caster: the SAECO No. 433 mold, which casts a 300-grain (19 g) gas-checked bullet, and the Lyman 429640 at 280 ...
KAK Industries sold bullets which include 125 gr solid copper, and 140 gr slitted copper projectiles capable of being fired at supersonic velocities. There are companies such as NOE and LEE which make cast bullet molds for the 9.3mm Mauser cartridge.
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With a mold, bullets can be made at home for reloading ammunition, where local laws allow. Hand-casting, however, is only time- and cost-effective for solid lead bullets. Cast and jacketed bullets are also commercially available from numerous manufacturers for handloading and are most often more convenient than casting bullets from bulk or ...
Cast bullets as cast (left), with gas check (center) and lubricated (right). A gas check is a gasket type component of firearms ammunition. Gas checks are used when non-jacketed bullets are used in high pressure cartridges. The use of a gas check inhibits the buildup of lead in the barrel and improves accuracy. [1]
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