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Of the three methods of connecting copper tubing, solder connections require the most skill, but soldering copper is a very reliable process, provided some basic conditions are met: The tubing and fittings must be cleaned to bare metal with no tarnish; Any pressure which is formed by heating of the tubing must have an outlet
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Solder fittings are smooth and easily slip onto the end of a tubing section. The joint is then heated using a torch, and the solder is melted into the connection. When the solder cools, it forms a very strong bond that can last for decades. Solder-connected rigid copper is the most popular choice for water supply lines in modern buildings.
Both quantitative and qualitative tests for solderability exist. [6] The two most common testing methods are the 'dip and look' method and wetting balance analysis.In both of these tests, the soldered pieces undergo an accelerated aging process before being tested for solderability, to take into consideration the time a component was in storage prior to mounting to final assembly.
Best solder for aluminium wire to Copper busses or copper wire to aluminium busses or contacts. [69] UNS#: L91090 Sn 85 Zn 15: 199: 260 [69] Yes: No: KappAloy15 Designed specifically for aluminium-to-aluminium and aluminium-to-copper soldering. It has good corrosion resistance and tensile strength.
This wire was developed initially for circuit assembly by the wire wrap technique but also serves well for miniature point-to-point wiring on perfboard. Bare copper wire is useful when merging a number of connections to form an electrical bus such as the circuit's ground , and when there is enough space to properly route connections, instead of ...
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Solder used in making electrical connections also needs to have favorable electrical characteristics. Soft solder typically has a melting point range of 90 to 450 °C (190 to 840 °F; 360 to 720 K), [3] and is commonly used in electronics, plumbing, and sheet metal work.
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