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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
The development of plastics has evolved from the use of naturally plastic materials (e.g., gums and shellac) to the use of the chemical modification of those materials (e.g., natural rubber, cellulose, collagen, and milk proteins), and finally to completely synthetic plastics (e.g., bakelite, epoxy, and PVC).
Severe plastic deformation (SPD) is a generic term describing a group of metalworking techniques involving very large strains typically involving a complex stress state or high shear, resulting in a high defect density and equiaxed "ultrafine" grain (UFG) size (d < 1000 nm) or nanocrystalline (NC) structure (d < 100 nm).
Profile extrusion, the extrusion of complex shapes such as rain gutters, structural supports, and other components, brings with it some of the most complex die designs of any extrusion process. [6] This difficulty is due to two primary concerns: producing the initial, still molten profile, and then controlling for asymmetrical shrinkage and die ...
After the plastic has cooled, the mold is opened and the part is ejected. [2] "Straight extrusion blow molding is a way of propelling material forward similar to injection molding whereby an Archimedean screw turns, feeding plastic material down a heated tube. Once the plastic is melted the screw stops rotating and linearly moves to push the ...
Co-kneaders and twin screws (co- and counter rotating) as well internal mixers are the most common used compounders in the plastic industry. [3] The extrudate, which look like long plastic strands, are then cooled in a water bath, or by spraying as the conveyor belt moves it to the granulator. The granulator breaks the strands into the desired ...
Hot extrusion is a hot working process, which means it is done above the material's recrystallization temperature to keep the material from work hardening and to make it easier to push the material through the die. Most hot extrusions are done on horizontal hydraulic presses that range from 230 to 11,000 metric tons (250 to 12,130 short tons ...
Besides plastics production, plastics engineering is an important part of the industrial sector. The latter field is dominated by engineering plastic as raw material because of its better mechanical and thermal properties than the more widely used commodity plastics.
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