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Cast iron pipe was superseded by ductile iron pipe, which is a direct development, with most existing manufacturing plants transitioning to the new material during the 1970s and 1980s. Ductile iron pipe is different than cast iron, because the introduction of magnesium during the casting process causes the graphite to form spheres (graphite ...
In the late 1950s, ductile iron pipe was introduced to the marketplace, featuring higher strength and similar corrosion resistance compared to cast iron. [10] According to a 2004 study, an expected lifespan of 100 years is likely for ductile iron pipe, based on test results, field inspections and in-service operations over 50 years. [11]
Cast iron is a brittle form of iron which is weaker in tension than in compression. It has a relatively low melting point, good fluidity, castability, excellent machinability and wear resistance. Though almost entirely replaced by steel in building structures, cast irons have become an engineering material with a wide range of applications ...
While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its nodular graphite inclusions. Augustus F. Meehan was awarded U.S. patent 1,790,552 in January 1931 for inoculating iron with calcium silicide to produce ductile iron subsequently licensed as Meehanite , still ...
A galvanized coating of metallic zinc was often used to protect steel water pipes from corrosion, but this protective coating eventually would dissolve away, exposing the iron to deterioration. Pipes used to convey fuel gas are often made of "black iron", which has been chemically treated to reduce corrosion, but this treatment does not resist ...
Cast iron is made from pig iron, which is the product of melting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, [4] often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants.
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