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Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks related to DFM. Rule based guidelines which can be referred to while designing parts are mentioned below.
Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology.
Specifying material 25 or 30 percent thicker than the finished-part thickness is usually sufficient to allow for such reduction in wall thickness. However, material too thick for easy spinning should not be specified. Both extra-thick and extra-thin materials make spinning more difficult.
DFM guidelines define a set of rules for a person designing a product to ease the manufacturing process, reduce cost and time. For example, if a hole is to be drilled , if the designer specifies a standard hole size then it reduces the cost because the drill bits of unusual sizes are not readily available they have to be custom made.
[39] [40] [23] The FMEA worksheet is hard to produce, hard to understand and read, as well as hard to maintain. The use of neural network techniques to cluster and visualise failure modes were suggested starting from 2010. [41] [42] [43] An alternative approach is to combine the traditional FMEA table with set of bow-tie diagrams. The diagrams ...
SAE Type 630 stainless steel (more commonly known as 17-4 PH, or simply 17-4; also known as UNS S17400) is a grade of martensitic precipitation hardened stainless steel. It contains approximately 15–17.5% chromium and 3–5% nickel, as well as 3–5% copper. [1] The name comes from the chemical makeup which is approximately 17% chromium and 4 ...
The SAE steel grades system is a standard alloy numbering system (SAE J1086 – Numbering Metals and Alloys) for steel grades maintained by SAE International.. In the 1930s and 1940s, the American Iron and Steel Institute (AISI) and SAE were both involved in efforts to standardize such a numbering system for steels.
Rule based DFM analysis for forging is the controlled deformation of metal into a specific shape by compressive forces. The forging process goes back to 8000 B.C. and evolved from the manual art of simple blacksmithing. Then as now, a series of compressive hammer blows performs the shaping or forging of the part. Modern forging uses machine ...