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Desoldering a contact from a wire. Soldering (US: / ˈ s ɒ d ər ɪ ŋ /; UK: / ˈ s oʊ l d ər ɪ ŋ /) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong ...
A rat-tail splice, also known as a twist splice or a pig-tail splice, is a basic electrical splice that can be done with both solid and stranded wire. It is made by taking two or more bare wires and wrapping them together symmetrically around the common axis of both wires. The bare splice can be insulated with electrical tape or by other means.
The splicing of copper wires is mainly used on paper insulated wires. LSA techniques (LSA: soldering, screwing and stripping free) are used to connect copper wires, making the copper wires faster and easier to connect. LSA techniques include: Wire connection sleeves (AVH = Adernverbindungshülsen) and other crimp connectors.
The 1915 textbook Practical Electric Wiring describes the construction of the Western Union splice; short tie and long tie. The short tie splice has it being formed after stripping the insulation from a pair of wires for several inches, each, crossing the wires left over right as shown in figure part A; then, a hooked cross (figure part B) is formed holding the crossing point of the two wires ...
The technique of soldering wires has remained common for at least a century, however crimp terminals came into use in the middle of the 20th century. In 1953, AMP Incorporated (now TE Connectivity ) introduced crimp barrel terminals , and in 1957 Cannon Brothers experimented with machined contacts integrating crimp barrels. [ 27 ]
In contrast to using traditional bars or coiled wires of all-metal solder and manually applying flux to the parts being joined, much hand soldering since the mid-20th century has used flux-core solder. This is manufactured as a coiled wire of solder, with one or more continuous bodies of inorganic acid or rosin flux embedded lengthwise inside ...
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
Solder-bucket (or solder-cup) contacts have a cavity into which the stripped wire is inserted and hand-soldered. Insulation displacement contacts (IDCs) allow a ribbon cable to be forced onto sharp tines on the back of the contacts; this action pierces the insulation of all the wires simultaneously. This is a very quick means of assembly ...
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