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The outer area of metal remaining after a blanking operation is generally discarded as waste. Size of blank or product is the size of the die & clearance is given on punch. It is a metal cutting operation. In blanking, metal obtained after cutting is not a scrap if it is usable. The size of the blank depends on the size of the die.
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery. They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests). [6]
In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its gauge. The larger the gauge number, the thinner the metal. Commonly used steel sheet metal ranges from 30 gauge to about 7 gauge.
Shearing may be permitted only in certain areas of the sheet due to limitations of the machinery (e.g. always across the whole sheet); Some cutting technologies (plasma) require some minimal offset between the parts; Nesting software may also have to take into account material characteristics, such as: Defects on material that must be discarded;
The guillotine problem is another 2-D problem of cutting sheets into rectangles of specified sizes, however only cuts that continue all the way across each sheet are allowed. Industrial applications of this problem can be found in the glass industry. Example of a guillotine cut Example of a non-guillotine cut
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