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A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
DF-1 - used by Allen-Bradley ControlLogix, CompactLogix, PLC-5, SLC-500, and MicroLogix class devices; DNP3 - a protocol used to communicate by industrial control and utility SCADA systems; DirectNet – Koyo / Automation Direct proprietary, yet documented PLC interface; EtherCAT; Ethernet Global Data (EGD) – GE Fanuc PLCs (see also SRTP)
A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.
The idea of "digital manufacturing" became prominent in the early 1970s, with the release of Dr. Joseph Harrington's book, Computer Integrated Manufacturing. [5] However, it was not until 1984 when computer-integrated manufacturing began to be developed and promoted by machine tool manufacturers and the Computer and Automated Systems Association and Society of Manufacturing Engineers (CASA/SME).
Ladder logic is used to develop software for programmable logic controllers (PLCs) used in industrial control applications. The name is based on the observation that programs in this language resemble ladders, with two vertical rails and a series of horizontal rungs between them.
BPA consists of integrating applications, restructuring labor resources and using software applications throughout the organization. Robotic process automation (RPA; or RPAAI for self-guided RPA 2.0) is an emerging field within BPA and uses AI. BPAs can be implemented in a number of business areas including marketing, sales and workflow.
PLC technicians consult technical documentation, drawings, schematics, and manuals. They may assist engineering in plant design, modification and hazard analysis, and work with plant operators to optimize plant controls. PLC technicians use hand, power, and electronic tools, test equipment, and material handling equipment.
Essentially, for simple electronic hardware, the verification through “comprehensive combination of deterministic testing and analysis” that justifies the simple classification needs to be defined, performed, and recorded. However, the appropriate "rigor and thoroughness" of that verification depends on the hardware design assurance level.