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A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. [2] The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object.
Clay molds were used in ancient China since the Shang dynasty (c. 1600 to 1046 BC). The famous Houmuwu ding (c. 1300 BC) was made using clay molding. The Assyrian king Sennacherib (704–681 BC) cast massive bronzes of up to 30 tonnes, and claims to have been the first to have used clay molds rather than the "lost-wax" method: [25]
Polymer clay is a modelling material that cures when heated from 129 to 135 °C (265 to 275 °F) for 15 minutes per 6 millimetres (1 ⁄ 4 in) of thickness, and does not significantly shrink or change shape during the process. Despite being called "clay", it generally contains no clay minerals.
Slip casting, or slipcasting, is a ceramic forming technique, and is widely used in industry and by craft potters to make ceramic forms. This technique typically used to form complicated shapes like figurative ceramics that would be difficult to be reproduced by hand or other forming techniques. [1]
Its principal use is in making molds for metal casting. The largest portion of the aggregate is a sand, usually silica or sometimes olivine. [1] There are many recipes for the proportion of clay, but they all strike different balances between moldability, surface finish, and ability of the hot molten metal to degas.
There are many forming techniques to make ceramics, but one example is slip casting. This is where slip or, liquid clay, is poured into a plaster mould. The water in the slip is drawn out into the walls of the plaster mould, leaving an inside layer of solid clay, which hardens quickly. When dry, the solid clay can then also be removed.
Casting materials are usually metals or various time setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods.
Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
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