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The minimum wall thickness for a full-mold casting is 2.5 mm (0.10 in). Typical dimensional tolerances are 0.3% and typical surface finishes are from 2.5 to 25 μm (100 to 1000 millionths of an inch) RMS.
Cove moulding or coving: Concave-profile moulding that is used at the junction of an interior wall and ceiling; Crown moulding: Wide, sprung moulding that is used at the junction of an interior wall and ceiling. General term for any moulding at the top or "crowning" an architectural element.
If polystyrene is properly incinerated at high temperatures (up to 1000 °C [102]) and with plenty of air [102] (14 m 3 /kg [citation needed]), the chemicals generated are water, carbon dioxide, and possibly small amounts of residual halogen-compounds from flame-retardants. [102]
In injection molding, sprue refers to the passage through which a liquid material (such as polystyrene or polyvinyl chloride) flows into a die, where the material solidifies to form parts. Sprue also refers to the material that solidifies in these passages, forming a framework that attaches the parts in a roughly planar arrangement.
The final pattern is approximately 97.5% air and 2.5% polystyrene. Pre-made pouring basins, runners, and risers can be hot glued to the pattern to finish it. [1] The foam pattern does not need to be coated with investment if high detail is not needed, simply putting the foam pattern in a box, filling with sand and vibrating will do.
Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured; this process is known as compression molding ...
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