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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Butt welding is usually performed using one of several methods. The first, and most common, is butt welding or butt fusion, which is a type of hot plate welding. This technique involves heating two planed surfaces of thermoplastic material (typically polyethylene) against a heated surface. After a specified amount of time, the heating plate is ...
One area that has driven research on NDE of plastic welds is the use of High-density polyethylene (HDPE) in nuclear power plants. Metal piping has traditionally been used for cooling water piping; however, HDPE offers significant advantages due to its significantly longer service life and its strength to weight ratio. [6]
With hot wedge welding, the speed of travel is an added parameter as the wedge unit is self-propelled by the rollers. The typical temperature range when welding high-density polyethylene (HDPE) is 220 to 400 °C (428 to 752 °F); the travel speed is typically 0.7 to 4 metres per second (2.3 to 13.1 ft/s). [5]
Like all other welding methods this process utilizes heat, time, and pressure to create a weld joint. Heat is generated via internal friction generated between the two parts when rotating and subjected to a load normal to the weld joint. This frictional heat causes the plastic to melt and a bond to be created. [1]
Electrofusion is a method of joining MDPE, HDPE and other plastic pipes using special fittings that have built-in electric heating elements which are used to weld the joint together. The pipes to be joined are cleaned, inserted into the electrofusion fitting and then alignment clamps and a voltage (typically 40V) is applied for a fixed time ...
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