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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% ...
ISO metric threads consist of a symmetric V-shaped thread. In the plane of the thread axis, the flanks of the V have an angle of 60° to each other. The thread depth is 0.54125 × pitch. The outermost 1 ⁄ 8 and the innermost 1 ⁄ 4 of the height H of the V-shape are cut off from the profile.
For Morse taper-shank drill bits, the standard continues in 1/64 inch increments up to 1¾ inch, then 1/32 inch increments up to 2¼ inch, 1/16 inch increments up to 3 inches, 1/8 inch increments up to 3¼ inches, and a single 1/4 inch increment to 3½ inches. One aspect of this method of sizing is that the size increment between drill bits ...
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The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
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ISO general purpose metric screw threads – Part 5: Nominal sizes for 1 mm and 1,25 mm fine pitch threads; nominal diameter from 7,5 mm to 200 mm: Active: DIN 13-6: ISO general purpose metric screw threads – Part 6: Nominal sizes for 1,5 mm fine pitch threads; nominal diameter from 12 mm to 300 mm: Active: DIN 13-7
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