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A stone wall in France with lime mortar grouting being applied. Right: unapplied. Centre: lime mortar applied with a trowel. Left: lime mortar applied and then beaten back and brushed with a churn brush. Lime mortar or torching [1] [2] is a masonry mortar composed of lime and an aggregate such as sand, mixed with water.
The quicklime is not stable and, when cooled, will spontaneously react with CO 2 from the air until, after enough time, it will be completely converted back to calcium carbonate unless slaked with water to set as lime plaster or lime mortar. Annual worldwide production of quicklime is around 283 million tonnes.
Hydraulic lime plaster is not as hard as cement plaster. Hydraulic limes and historic limes were graded as feeble, moderate and eminent. Modern hydraulic limes would be graded at 2, 3.5, or 5 newtons. Portland cement plaster on the other hand would typically be in the region of 25 to 35 newtons when cured; i.e. up to 10 times harder.
Selenitic lime, also known as Scotts' cement after Henry Young Darracott Scott, is a cement of grey chalk or similar lime, such as in the Lias Group, with about 5% added gypsum plaster (calcined gypsum). [13] Selenite is a type of gypsum, but selenitic cement may be made using any form of sulfate or sulfuric acid. [18]
This contrasts with calcium hydroxide, also called slaked lime or air lime that is used to make lime mortar, the other common type of lime mortar, which sets by carbonation (re-absorbing carbon dioxide (CO 2) from the air). Hydraulic lime provides a faster initial set and higher compressive strength than air lime, and hydraulic lime will set in ...
Hydraulic cements (e.g., Portland cement) set and become adhesive through a chemical reaction between the dry ingredients and water. The chemical reaction results in mineral hydrates that are not very water-soluble. This allows setting in wet conditions or under water and further protects the hardened material from chemical attack.
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In Economy Village, the rear and middle wythes of brick dwelling walls are laid in a clay and sand mortar with the front wythe bedded in a lime and sand mortar to provide a weather proof seal to protect from water penetration. This allowed a rendering of clay plaster and setting coat of thin lime and fine sand on exterior-walled rooms.