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Material of the profile to be extruded plays an essential role in determining process parameters and potential limitations of a process. For example, minimum thickness of extruded carbon steel sheet is 3mm whereas same sheet of aluminium can be extruded into minimum sheet thicknesses of 1mm.
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The PP and PE components of a blend constitute the "crystalline phase", and the rubber and branched PE chains and PE/PP end groups gives the "amorphous phase". If PP and PE are the dominant component of a TPO blend then the rubber fraction will be dispersed into a continuous matrix of "crystalline" polypropylene.
Rubber extrusion is a method used to make rubber items. In this process, either synthetic or natural rubber that hasn't been hardened yet is put through a machine called an extruder. This machine has a desired shaped mold and a pressurized conveyor system. The rubber gets heated and softened in the extruder, making it bendable.
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Extrusion is also used for sidewall profiles and inner liners. The calender is a set of multiple large-diameter rolls that squeeze rubber compounds into a thin sheet, usually of the order of 2 metres wide. Fabric calenders produce an upper and lower rubber sheet with a layer of fabric in between. Steel calenders do so with steel cords.
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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
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