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A part's-eye view of a boring bar. Hole types: Blind hole (left), through hole (middle), interrupted hole (right). In machining, boring is the process of enlarging a hole that has already been drilled (or cast) by means of a single-point cutting tool (or of a boring head containing several such tools), such as in boring a gun barrel or an engine cylinder.
Honing uses a special tool, called a honing stone or a hone, to achieve a precision surface. The hone is composed of abrasive grains that are bound together with an adhesive. Generally, honing grains are irregularly shaped and about 10 to 50 micrometers in diameter (300 to 1500 mesh grit). Smaller grain sizes produce a smoother surface on the ...
The requirements for lightness and compactness demand a small diameter rod that is subject to heavy shear and bending loads, with some of the highest pressure loadings of any bearing in the whole engine. To overcome these problems, the materials used to make the gudgeon pin and the way it is manufactured are amongst the most highly engineered ...
Superfinishing, also known as microfinishing [1] and short-stroke honing, is a metalworking process that improves surface finish and workpiece geometry. This is achieved by removing just the thin amorphous surface layer of fragmented or smeared metal left by the last process with an abrasive stone or tape; this layer is usually about 1 μm in magnitude.
This method of bore finishing is better suited for bores with relatively low length-to-diameter ratios, usually less than 2:1. However, if there are cross-holes, or other interruptions in the bore, then a ratio greater than 2:1 is possible, because swarf and fluids may be expelled via these routes. This process is also not well suited for ...
Although successfully used by many European manufacturers, there are potentially issues associated with engines that use Alusil blocks, namely cylinder bore scoring which occurs when there is a breakdown of the exposed silicon particles in the cylinder bore, resulting in increased oil consumption and excessive piston noise.
The advantage is that the engine block will be reduced in size, or the bore can be increased in size. The disadvantage is a higher temperature between two cylinders, requiring a stronger engine block to avoid distortion of the metal, and better gasket sealing between the two bores.
Two piston rings mounted on a two-stroke engine piston. The ring gap for the bottom ring is visible in the centre of the image. A piston ring is a metallic split ring that is attached to the outer diameter of a piston in an internal combustion engine or steam engine. The main functions of piston rings in engines are: