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Hex keys are best known as "Allen keys" or "Allen wrenches" in English-speaking countries like the UK, Australia, Canada and the U.S. and in Spanish-speaking countries such as Spain and Mexico (The "Allen" name is a registered trademark, originated by the Allen Manufacturing Company of Hartford, Connecticut, circa 1910. [1]
An exception to this is 4 mm hex keys, which are almost the exact same size as 5 ⁄ 32 in (3.97 mm). In many industries, this makes 4.0 mm (5 ⁄ 32 in) hex keys preferred for consumer products because end users can successfully use an imperial key on a metric fastener, and vice versa.
Sizes that may interchange, depending on the precision needed, include 2 mm (close to 5 ⁄ 64 inch (1.98 mm)), 4 mm (close to 5 ⁄ 32 inch (3.97 mm)) and 8 mm (close to 5 ⁄ 16 inch (7.94 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
The design was first proposed by the British Association in 1884 [1] [2] with a thread angle and depth based on the Swiss Thury thread, [3] it was adopted by the Association in 1903. The Thury thread was different in that it went both positive and negative all the way up to a size of −20 which was 75.2 mm diameter by 8.23 mm pitch ( p ).
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In 1913, Woolley and Meredith defined them like Anthony, but gave the following dimensions: hex head cap screws up to and including 7 ⁄ 16 inch (11.1125 mm) have a head that is 3 ⁄ 16 inch (4.7625 mm) larger than the shank diameter; screws greater than 1 ⁄ 2 inch (12.7 mm) in diameter have a head that is 1 ⁄ 4 inch (6.35 mm) larger than ...
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