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Material of the profile to be extruded plays an essential role in determining process parameters and potential limitations of a process. For example, minimum thickness of extruded carbon steel sheet is 3mm whereas same sheet of aluminium can be extruded into minimum sheet thicknesses of 1mm.
EN 1990: Eurocode – Basis of structural design; EN 1991: Eurocode 1 – Actions on structures; European Standards for construction products relevant for aluminium structures; EN 1090-1 : Execution of steel structures and aluminium structures – Part 1 : General technical delivery conditions for structural steel and aluminium components;
In steel extrusions, the depth of an indentation should be no greater than its width at its narrowest point. This is necessary to provide sufficient strength in the tongue portion of the extruding die. In copper alloys, magnesium, and aluminum, the depth of an indentation may be greater since extrusion pressures are lower.
The design of an extrusion profile has a large impact on how readily it can be extruded. The maximum size for an extrusion is determined by finding the smallest circle that will fit around the cross-section, this is called the circumscribing circle. This diameter, in turn, controls the size of the die required, which ultimately determines if ...
Examples of T-slotted profiles 1964 patent demonstrating early use of extruded T-slot members. Cross-section of 80/20 T-slotted profiles, 10 and 15 series A bicycle trailer for bike-trekking with three Euroboxes and aluminium profile framing
Extrusions are particularly important in this regard, owing to the ease with which aluminium alloys, particularly the Al-Mg-Si series, can be extruded to form complex profiles. In general, stiffer and lighter designs can be achieved with aluminium alloy than is feasible with steels.
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6061 is an alloy used in the production of extrusions—long constant–cross-section structural shapes produced by pushing metal through a shaped die. Cold and Hot Stamping. 6061 sheet in the T4 condition can be formed with limited ductility in the cold state.
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