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Ultrasonic welding. Ultrasonics welding is one of the most commonly used technique for welding advanced thermoplastic composites. This is due for its ability to maintain high weld strength, hermetic sealing, and high production rates. This welding technique operates at high vibrational frequencies (10–70 kHz) [ 2] and low amplitude.
Vibration welding (also known as linear or friction welding) refers to a process in which two workpieces are brought in contact under pressure, and a reciprocating motion (vibration) is applied along the common interface in order to generate heat. The resulting heat melts the workpieces, and they become welded when the vibration stops and the ...
Hot plate welding, also called heated tool welding, is a thermal welding technique for joining thermoplastics. A heated tool is placed against or near the two surfaces to be joined in order to melt them. Then, the heat source is removed, and the surfaces are brought together under pressure. Hot plate welding has relatively long cycle times ...
Ultrasonic welding is a method of joining thermoplastic components by heating and subsequent melting of surfaces in contact. [1] Mechanical vibration with frequency between 10 and 70 kHz and amplitude of 10 to 250 μm is applied to joining parts. After ultrasonic energy is turned off, the parts remain in contact under pressure for some time ...
Computed Tomography (CT), a subset of radiographic testing, is proving useful for the inspection of thermoplastic composite welds. CT involves the computerized building of a 3-D image using X-rays taken from numerous, incremental angles. It is particularly useful for the determination of fiber orientation in welds of glass reinforced composites.
Plastic welding. Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 [1] as a process of uniting softened surfaces of materials, generally with the aid of heat (except for solvent welding). Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of ...
Implant resistance welding. Implant resistance welding is a method used in welding to join thermoplastics and thermoplastic composites. Resistive heating of a conductive material implanted in the thermoplastic melts the thermoplastic while a pressure is applied in order to fuse two parts together. The process settings such as current and weld ...
Radio-frequency welding. Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped ...
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