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Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
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comparison wire gauge sizes: Image title: Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid, by CMG Lee. In the SVG file, hover over an item to highlight it. Width: 100%: Height: 100%
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
In some cases both edges are graduated differently in order to allow comparison between two systems of measurement. A few gauges are made with holes into which the wire has to be thrust. All gauges are hardened and ground to dimensions. In some applications wire sizes are specified as the cross sectional area of the wire, usually in mm 2.
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This means that all pure copper (Cu) wires (which have not been subjected to distortion of their crystalline structure etc.), irrespective of their shape and size, have the same resistivity, but a long, thin copper wire has a much larger resistance than a thick, short copper wire. Every material has its own characteristic resistivity.