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In smaller SCADA systems, the supervisory computer may be composed of a single PC, in which case the HMI is a part of this computer. In larger SCADA systems, the master station may include several HMIs hosted on client computers, multiple servers for data acquisition, distributed software applications, and disaster recovery sites.
A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
Systems that process operational data (including electronic, telecommunications, computer systems and technical components) are included under the term operational technology. OT systems can be required to control valves, engines, conveyors and other machines to regulate various process values, such as temperature, pressure, flow, and to ...
A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.
Computers had already been applied to process automation for some time in the form of both direct digital control (DDC) and setpoint control. In the early 1970s Taylor Instrument Company , (now part of ABB) developed the 1010 system, Foxboro the FOX1 system, Fisher Controls the DC 2 system and Bailey Controls the 1055 systems.
PLC technician educational courses and programs integrate PLC programming with mechanics, electronics and process controls, They also commonly include coursework in hydraulics, pneumatics, robotics, DCS, SCADA, electrical circuits, electrical machinery and human-machine interfaces. Typical courses include math, communications, circuits, digital ...
A remote terminal unit (RTU) is a microprocessor-controlled electronic device that interfaces objects in the physical world to a distributed control system or SCADA (supervisory control and data acquisition) system by transmitting telemetry data to a master system, and by using messages from the master supervisory system to control connected objects. [1]
DF-1 - used by Allen-Bradley ControlLogix, CompactLogix, PLC-5, SLC-500, and MicroLogix class devices; DNP3 - a protocol used to communicate by industrial control and utility SCADA systems; DirectNet – Koyo / Automation Direct proprietary, yet documented PLC interface; EtherCAT; Ethernet Global Data (EGD) – GE Fanuc PLCs (see also SRTP)
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