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A typical fluid catalytic cracking unit in a petroleum refinery. Fluid catalytic cracking (FCC) is the conversion process used in petroleum refineries to convert the high-boiling point, high-molecular weight hydrocarbon fractions of petroleum (crude oils) into gasoline, alkene gases, and other petroleum products.
Fluid catalytic cracking is a commonly used process, and a modern oil refinery will typically include a cat cracker, particularly at refineries in the US, due to the high demand for gasoline. [ 10 ] [ 11 ] [ 12 ] The process was first used around 1942 and employs a powdered catalyst .
Steam cracking is a petrochemical process in which saturated hydrocarbons are broken down into smaller, often unsaturated, hydrocarbons. It is the principal industrial method for producing the lighter alkenes (or commonly olefins ), including ethene (or ethylene ) and propene (or propylene ).
Catalytic reforming is a chemical process used to convert naphthas from crude oil into liquid products called reformates, which are premium "blending stocks" for high-octane gasoline. The process converts low-octane linear hydrocarbons (paraffins) into branched alkanes (isoparaffins) and cyclic naphthenes , which are then partially ...
It does not require fluidization gas. [7] Narrow fluidized beds (NFB): For this case, the ratio between the tube and the grain diameters is equal or less than around 10. The dynamics of the bed is then different from the other types of fluidized beds because of strong confinement effects, and the presence of granular plugs, consisting of ...
In short, the alky produces a high-quality gasoline blending stock by combining two shorter hydrocarbon molecules into one longer chain gasoline-range molecule by mixing isobutane with a light olefin such as propylene or butylene from the refinery's fluid catalytic cracking unit (FCCU) in the presence of an acid catalyst. [2] [3]
The cracking processes especially fluid catalytic cracking and steam cracker produce high-purity mono-olefins from paraffins. Typical operating conditions use chromium (III) oxide catalyst at 500 °C. Target products are propylene, butenes, and isopentane, etc. These simple compounds are important raw materials for the synthesis of polymers and ...
An illustrative example is the effect of catalysts to speed the decomposition of hydrogen peroxide into water and oxygen: . 2 H 2 O 2 → 2 H 2 O + O 2. This reaction proceeds because the reaction products are more stable than the starting compound, but this decomposition is so slow that hydrogen peroxide solutions are commercially available.