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A steam generator on a ship is an auxiliary boiler which draws high-pressure superheated steam from the vessel's propulsion system [1] to generate low pressure saturated steam. This secondary steam is then used to power auxiliary shipboard engines driving winches or pumps, or to meet any steam requirement that does not require superheating ...
Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure (7–2,000 kPa or 1–290 psi) but, at pressures above this, it is more usual to speak of a steam generator. A boiler or steam generator is used wherever a source of steam is required.
Boilers generally have 2 or 3 pressuretrols: a manual-reset pressuretrol, which functions as a safety by setting the upper limit of steam pressure, the operating pressuretrol, which controls when the boiler fires to maintain pressure, and for boilers equipped with a modulating burner, a modulating pressuretrol which controls the amount of fire.
A package boiler is a factory-made boiler. Package boilers are available in a range of standard designs. Package boilers are used for heating and act as a steam generator for small power purposes such as self-powered industrial plants. Package boilers are low pressure designs. A low pressure means low temperature water in the heat exchanger.
In order to remove the maximum amount of heat from the gasses exiting the high temperature cycle, a dual pressure boiler is often employed. [5] It has two water/steam drums. The low-pressure drum is connected to the low-pressure economizer or evaporator. The low-pressure steam is generated in the low temperature zone of the turbine exhaust gasses.
This was the cause of the Gettysburg Railroad firebox explosion [22] near Gardners, Pennsylvania, in 1995, where low water allowed the front of the crown sheet to overheat until the regular crown stays pulled through the sheet, releasing a great deal of steam and water under full boiler pressure into the firebox. The crown sheet design included ...
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