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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps, imperial and metric, up to 36.5 millimetres (1.44 in) in diameter.. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
M · 1 mm; M · 1 + 0.25 mm; M · 1 + 0.5 mm; M · 1 + 0.75 mm; In smaller sizes, bits are available in smaller diameter increments. This reflects both the smaller drilled hole diameter tolerance possible on smaller holes and the wishes of designers to have drill bit sizes available within at most 10% of an arbitrary hole size.
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
Core drill bits differ from reamers in the amount of material they are intended to remove. A reamer is only intended to enlarge a hole a slight amount which, depending on the reamers size, may be anything from 0.1 millimeter to perhaps a millimeter. A core drill bit may be used to double the size of a hole.
Thus it is today common to encounter a Whitworth hexagon which does not fit the nominally correct spanner and following the previous example, a more modern spanner may be marked 7 ⁄ 16 BS to indicate that they have a jaw size of 0.710 in and designed to take either the (later) 7 ⁄ 16 BSW or 7 ⁄ 16 BSF hexagon.
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