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Square keys are used for smaller shafts and rectangular faced keys are used for shaft diameters over 6.5 in (170 mm) or when the wall thickness of the mating hub is an issue. Set screws often accompany parallel keys to lock the mating parts into place. [3] The keyway is a longitudinal slot in both the shaft and mating part.
On a shaft, this may be simply a flattened area. A set screw may have any type of drive, such as hex or square head, slot, or recessed --- cross (Phillips), hex (Allen), star (Torx), or square (Robertson). In the UK, the term "set screw" or "setscrew" refers simply to a bolt which is fully threaded, with no smooth shank; called cap screw in the US.
Broaching is often impossible without the specific broaching or keyway machines unless you have a system that can be used in conjunction with a modern machining centre or driven tooling lathe; these extra bits of equipment open up the possibility of producing keyways, splines and Torx through one-hit machining. [20]
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A hex key (also, hex wrench, Allen key and Allen wrench, Unbrako or Inbus) is a simple driver for bolts or screws that have heads with internal hexagonal recesses ().. Hex keys are formed from a single piece of hard hexagonal steel rod, having blunt ends that fit snugly into similarly shaped screw sockets.
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