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Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual ...
Plastic can also be induction welded by embedding the plastic with electrically conductive fibers like metals or carbon fiber. Induced eddy currents resistively heat the embedded fibers which lose their heat to the surrounding plastic by conduction. Induction welding of carbon fiber reinforced plastics is commonly used in the aerospace industry.
Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Electrofusion welding is a form of resistive implant welding used to join pipes. A fitting with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed.
Spot welding is a resistance welding method used to join two or more overlapping metal sheets, studs, projections, electrical wiring hangers, some heat exchanger fins, and some tubing. Usually power sources and welding equipment are sized to the specific thickness and material being welded together.
An automotive wiring diagram, showing useful information such as crimp connection locations and wire colors. These details may not be so easily found on a more schematic drawing. A wiring diagram is a simplified conventional pictorial representation of an electrical circuit. It shows the components of the circuit as simplified shapes, and the ...
Welding parameters can be monitored in real time with microprocessor based controllers. The majority of welding systems include time mode that allows the operator to specify the duration of welding process independent from other parameters. [3] In energy control mode, the vibration of the tool continues until a preset energy level is reached ...