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In the early 1960s when there was a housing construction boom in North America and the price of copper spiked, aluminum building wire was manufactured using utility grade AA-1350 aluminum alloy in sizes small enough to be used for lower load branch circuits in homes. [7]
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
An example of a copper alloy conductor is cadmium copper wire, which is used for railroad electrification in North America. [5] In Britain the BPO (later Post Office Telecommunications ) used cadmium copper aerial lines with 1% cadmium for extra strength; for local lines 40 lb/mile (1.3 mm dia) and for toll lines 70 lb/mile (1.7 mm dia).
The conduit methods were known to be of better quality, but cost significantly more than K&T. [2] In 1909, flexible armored cable cost about twice as much as K&T, and conduit cost about three times the price of K&T. [6] Knob and tube wiring persisted since it allowed owners to wire a building for electricity at lower cost.
The main grade of copper used for electrical applications, such as building wire, motor windings, cables and busbars, is electrolytic-tough pitch (ETP) copper (CW004A or ASTM designation C100140). If high conductivity copper must be welded or brazed or used in a reducing atmosphere, then oxygen-free high conductivity copper (CW008A or ASTM ...
Mineral-insulated copper-clad cable is a variety of electrical cable made from copper conductors inside a copper sheath, insulated by inorganic magnesium oxide powder. The name is often abbreviated to MICC or MI cable, and colloquially known as pyro (because the original manufacturer and vendor for this product in the UK was a company called ...
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For instance, instead of 14 AWG (American wire gauge) copper wire, aluminium wiring would need to be 12 AWG on a typical 15 ampere lighting circuit, though local building codes vary. Solid aluminium conductors were originally made in the 1960s from a utility-grade aluminium alloy that had undesirable properties for a building wire, and were ...