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[2] While used less extensively than traditional mechanical polishing, electropolishing is an alternative form of polishing that uses the principles of electrochemistry to remove microscopic layers of metal from a base surface. [3] This method of polishing can be fine-tuned to give a wide range of finishes, from matte to mirror-bright.
The strength of polished products can be higher than their unpolished counterparts owing to the removal of stress concentrations present in the rough surface during the polishing process. These concentrations take the form of corners and other defects, which magnify the local stress beyond the inherent strength of the material. [2]
The lap or lapping plate in this machine is 30 cm (12 in) in diameter, about the smallest size available commercially. At the other end of the size spectrum, machines with 2.4-to-3.0-metre-diameter (8 to 10 ft) plates are not uncommon, and systems with tables 9 m (30 ft) in diameter have been constructed.
Electropolishing, also known as electrochemical polishing, anodic polishing, or electrolytic polishing (especially in the metallography field), is an electrochemical process that removes material from a metallic workpiece, reducing the surface roughness by levelling micro-peaks and valleys, improving the surface finish.
Brasso has also been used to polish out scratches in plastics: It has been used to polish CDs, DVDs, screens, and pools to repair scratches. It is a mild solvent and an extremely fine abrasive, so when applied to the reflective surface of the disc and rubbed radially (in straight lines between the edge and centre), it can smooth scratches and reduce their effect.
The process uses an abrasive and corrosive chemical slurry (commonly a colloid) in conjunction with a polishing pad and retaining ring, typically of a greater diameter than the wafer. The pad and wafer are pressed together by a dynamic polishing head and held in place by a plastic retaining ring.
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