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Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, [1] is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesives, plywood, particle board, medium-density fibreboard (MDF), and molded objects.
The structure of the molecule of urea is O=C(−NH 2) 2.The urea molecule is planar when in a solid crystal because of sp 2 hybridization of the N orbitals. [8] [9] It is non-planar with C 2 symmetry when in the gas phase [10] or in aqueous solution, [9] with C–N–H and H–N–H bond angles that are intermediate between the trigonal planar angle of 120° and the tetrahedral angle of 109.5°.
Formaldehyde is a common precursor to more complex compounds and materials. In approximate order of decreasing consumption, products generated from formaldehyde include urea formaldehyde resin, melamine resin, phenol formaldehyde resin, polyoxymethylene plastics, 1,4-butanediol, and methylene diphenyl diisocyanate. [40]
MDF is typically made up of 82% wood fibre, 9% urea-formaldehyde resin glue, 8% water, and 1% paraffin wax. [4] The density is typically between 500 and 1,000 kg/m 3 (31 and 62 lb/cu ft). [ 5 ] The range of density and classification as light-, standard-, or high-density board is a misnomer and confusing.
Urea-formaldehyde resin condensates Cured melamine resin structure. Furan resin prepolymers made from furfuryl alcohol, or by modification of furfural with phenol, formaldehyde , urea or other extenders, are similar to amino and phenolic thermosetting resins in that cure involves polycondensation and release of water as well as heat. While they ...
Aldehyde structure. In organic chemistry, an aldehyde (/ ˈ æ l d ɪ h aɪ d /) is an organic compound containing a functional group with the structure R−CH=O. [1] The functional group itself (without the "R" side chain) can be referred to as an aldehyde but can also be classified as a formyl group.
Adding urea to MF resins has been shown to lower the amount of free formaldehyde below the legal limit and is often used for this purpose. [1] Another complication with MF resins is the low solubility of melamine in water. [16] Because of this and the free formaldehyde content, MF resins are not used as commonly in the field of wood modification.
Since formaldehyde exists predominantly in solution as a dynamic equilibrium of methylene glycol oligomers, the concentration of the reactive form of formaldehyde depends on temperature and pH. Phenol reacts with formaldehyde at the ortho and para sites (sites 2, 4 and 6) allowing up to 3 units of formaldehyde to attach to the ring. The initial ...