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The human operator selects the machine tool (such as a 1 ⁄ 4-inch (6-MM) v-bit or a 3 ⁄ 4-inch core box bit), speed, cut depth and tool path. For cut path, most machines give the options of tracing the vectors, cutting outside the vectors, or cutting inside the vectors.
Bits also differ by the diameter of their shank, with 1 ⁄ 2-inch, 12 mm, 10 mm, 3 ⁄ 8-inch, 8 mm and 1 ⁄ 4-inch and 6 mm shanks (ordered from thickest to thinnest) being the most common. Half-inch bits cost more but, being stiffer, are less prone to vibration (giving smoother cuts) and are less likely to break than the smaller sizes.
A CNC wood router uses CNC (computer numerical control) and is similar to a metal CNC mill with the following differences: The wood router typically spins faster — with a range of 13,000 to 24,000 RPM; Professional quality machines frequently use surface facing tools up to 3" in diameter or more, and spindle power from 5 to 15 horsepower.
While these speeds are fine for small router bits, using larger bits, say more than 1-inch (25 mm) or 25 millimeters in diameter, can be dangerous and can lead to chatter. Larger routers now have variable speeds and larger bits require slower speed. Drilling wood generally uses higher spindle speeds than metal, and the speed is not as critical ...
But Patrick had just left a facility that pushed other solutions. He had gotten a crash course on the tenets of 12-step, the kind of sped-up program that some treatment advocates dismissively refer to as a “30-day wonder.” Staff at the center expected addicts to reach a sort of divine moment but gave them few days and few tools to get there.
CAM software automates the process of converting 3D models into tool paths, the route the multiaxis machine takes to mill a part (Fig. 1). This software takes into account the different parameters of the tool head (in the case of a CNC router, this would be the bit size), dimensions of the blank, and any constraints the machine may have.
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