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Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools).They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
Common tool bit types are: square end cutters, ball end cutters, t-slot cutters, and shell mills. Square end cutters can mill square slots, pockets, and edges. Ball end cutters mill radiused slots or fillets. T-slot cutters mill exactly that: T-shaped slots. Shell end cutters are used for large flat surfaces and for angle cuts.
Milling cutters may also have extended cutting surfaces on their sides to allow for peripheral milling. Tools optimized for face milling tend to have only small cutters at their end corners. The cutting surfaces of a milling cutter are generally made of a hard and temperature-resistant material, so that they wear slowly.
Cutting tool materials are materials that are used to make cutting tools which are used in machining (drill bits, tool bits, milling cutters, etc.) but not other cutting tools like knives or punches. Cutting tool materials must be harder than the material of the workpiece, even at high temperatures during the process.
Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason enabling the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel or stainless steel , as well as in situations where other cutting tools would wear ...
Linear cutting tools include tool bits (single-point cutting tools) and broaches. Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these ...
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