Search results
Results from the WOW.Com Content Network
Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore. Historically, direct reduction was used to obtain a mix of iron and slag called a bloom in a bloomery.
Direct reduction is the fraction of iron oxide reduction that occurs in a blast furnace due to the presence of coke carbon, while the remainder - indirect reduction - consists mainly of carbon monoxide from coke combustion. It should also be noted that many non-ferrous oxides are reduced by this type of reaction in a blast furnace.
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
The oxygen from the ore is carried away by the carbon from the coke in the form of CO 2. The reaction: Fe 2 O 3 (s) + 3 CO(g) → 2 Fe(s) + 3 CO 2 (g) The reaction occurs due to the lower (favorable) energy state of CO 2 compared to iron oxide, and the high temperatures are needed to achieve the reaction's activation energy.
The direct reduction of iron ore principle ... Understanding the mechanism of lining formation is a complex process involving mineralogy, chemical reactions, and ore ...
2. Flat Iron. If you prefer a flat (or curling) iron, this technique should be on your radar. According to Pearl, this technique works best for straight to wavy hair.
Roasting heats the ore in the presence of oxygen from air, oxidizing the ore and liberating the sulfur as sulfur dioxide gas. Smelting most prominently takes place in a blast furnace to produce pig iron, which is converted into steel. Plants for the electrolytic reduction of aluminium are referred to as aluminium smelters.