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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) ... M5×0.8 5.10 mm 75 4.2164 ...
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
In the case of female threads, tap drill charts typically specify sizes that will produce an approximate 75% thread. A 60% thread may be appropriate in cases where high tensile loading will not be expected. In both cases, the pitch diameter is not affected. The balancing of truncation versus thread strength is similar to many engineering ...
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
In Japan, the male sizes are often designated as DTC-20, DTC-27, DTC-40 (discontinued) and DTC-45 corresponding to a respective screw head size of 3.2 mm, 4.6 mm, 6.4 mm and 7.7 mm; with the size of the screw measured across the widest portion of the mating part of the head. The most common sizes in use for consumer electronics are DTC-20 and ...
For sizes 1 ⁄ 4 inch and larger the size is given as a fraction; for sizes less than this an integer is used, ranging from 0 to 16. The integer sizes can be converted to the actual diameter by using the formula 0.060 + (0.013 × number). For example, a #4 screw is 0.060 + (0.013 × 4) = 0.060 + 0.052 = 0.112 inches in diameter.
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