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An electrical crimp is a type of solderless electrical connection which uses physical pressure to join the contacts. Crimp connectors are typically used to terminate stranded wire. [4] Stripped wire is inserted through the correctly sized opening of the connector, and a crimper is used to tightly squeeze the opening against the wire.
A US-style simple manual crimping/wire stripper tool is a pair of opposing blades much like scissors or wire cutters.The addition of a center notch makes it easier to cut the insulation without cutting the wire.
Modern IDC technology developed after and was influenced by research on wire-wrap and crimp connector technology originally pioneered by Western Electric, Bell Telephone Labs, and others. [3] Although originally designed to connect only solid (single-stranded) conductors, IDC technology was eventually extended to multiple-stranded wire as well.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
Crimp contacts are assembled by inserting a stripped wire end into a cavity in the rear of the contact, then crushing the cavity using a crimp tool, causing the cavity to grip the wire tightly at many points. The crimped contact is then inserted into the connector where it locks into place.
The wire may be wrapped directly under the head of a screw, may be held by a metal plate forced against the wire by a screw, or may be held by what is, in effect, a set screw in the side of a metal tube. The wire may be directly stripped of insulation and inserted under the head of a screw or into the terminal.
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